

How to Prevent Metal Surfaces from Rusting with Paint
Rust is a common issue that affects metal surfaces when exposed to moisture and oxygen over time. This natural process, known as rusting, gradually weakens the metal and can cause significant damage if left untreated. Beyond compromising the structural integrity of metal surfaces, rust can spread rapidly, accelerating deterioration and increasing repair costs.
One of the most effective ways to protect metal surfaces from rust is by applying anti-rust paint. Paint acts as a durable barrier, preventing moisture and oxygen from reaching the surface, which halts the rusting process. In this article, we’ll walk you through the proper steps to paint metal surfaces and share the best practices for ensuring your property remains strong, durable, and rust-free for years to come.

How to Prevent Rust on Metal Surfaces with Paint
Preventing rust starts with proper surface preparation and using high-quality anti-rust primers and topcoats designed for metal. Nippon Paint’s recommended coating system, which includes one layer of primer and two layers of topcoat, provides a strong protective barrier that keeps your metal surfaces looking great and resistant to rust. By following these steps, you can ensure long-lasting durability and protection for your metal surfaces.
Step 1: Surface Preparation
The first step in rust prevention is to clean and smooth the surface. Remove loose rust, old paint, and dirt with a wire brush or Nippon Paint Abrasive Waterproof Sandpaper. For heavily rusted areas, use a rust remover. Sand rough edges and wipe with a damp cloth to remove dust. Ensure the surface is completely dry before applying primer, as moisture can affect adhesion. Proper preparation is key to achieving a durable, long-lasting finish.
Step 2: Apply a Rust-Preventive Primer
Once the surface is prepared, apply a high-quality anti-rust primer like Nippon Paint Aquatec Red Oxide Primer, which is specially formulated to resist corrosion. This primer creates a strong bond with the metal, sealing the surface and preventing moisture and oxygen from penetrating. A single, even coat provides an excellent foundation for the topcoat, ensuring a smoother application and enhanced durability.
Step 3: Use a Durable Topcoat
After the primer has dried completely, apply two coats of a durable anti-rust topcoat, such as Nippon Paint Odourlite Finish – Gloss. This oil-modified alkyd enamel is designed for metal surfaces and provides exceptional resistance to weather, moisture, and everyday wear and tear. The gloss finish enhances the appearance of the metal while adding an additional layer of protection against rust and environmental damage. Make sure the first coat dries completely before applying the second to achieve optimal results.
Regular cleaning and inspections of painted surfaces are equally important for prolonging the life of your protective coatings. Small scratches or wear should be addressed immediately to prevent rust from taking hold.

Conclusion
In Malaysia’s hot and humid climate, proper protection for metal surfaces is essential to combat accelerated rusting. By following Nippon Paint’s recommended coating system, which includes one layer of primer and two layers of topcoat, you can safeguard your metal surfaces against rust and corrosion.
With Nippon Paint’s rust-preventive solutions and regular maintenance, your metal surfaces, from gates and fences to industrial equipment, will remain strong, durable, and visually appealing for years to come. Taking these proactive steps now ensures long-term protection and peace of mind.